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May - June 1993
American Painting Contractor

Vinyl Wall Covering Saves Historic Ceiling

Page 2 of 3

   These original colors were then matched to paint colors available in the current market, Johnson said. “We put them on a sample board and studied them to make our decisions. We wanted to retain as many of the original colors as possible, but we also had to take into consideration the color scheme of the newly renovated interior space.” Once colors that could be transferred to ink colors were selected, Simmon’s tracings were forwarded to Larry Kleiboeker, vice president and general manager of Kansas City Poster and Display Company, a local screen printing company that had agreed to produce the ceiling’s wallcovering panels through silk screening.

   In addition to the tracings, a Kansas City Poster Company artist, Sandy Fuhrmann, also used videotapes and photographs to recreate and complete the design before transferring it onto translucent film. From that, Fuhrmann overlaid rubylith, a photographic film, to produce a positive image onto a silk screen. Once she had the positive image, she painstakingly hand cut the stencils for each color.

   In all, Kleiboeker said, nine different colors and 54 printing plates were used to print the designs onto five foot by 13 foot sections of vinyl material similar to wallpaper. Colors were then impregnated into the vinyl to give it a more permanent color. “The project took approximately three months to complete and required approval by the owner, the lessee, the architect, and the Historical Society at each step of the process,” Kleiboeker said.

   Precision sheet and color rotation planning were also essential because of the design and the way it flowed from sheet to sheet. No one wanted noticeable seam lines and, of course, the colors and images had to match and align perfectly. “We had little margin for error,” Kleiboeker added, “because of the availability of the material we were using due to the necessity of printing from a single dye lot.” Goens concurs that seam lines would have detracted from the finished product, and it was his crew of paperhangers who were responsible for minimizing them during the final phase of the project.

 

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